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16
Correct Wire Size for Central Amplified System Speaker Lines and
Amplified Speaker System 24 VDC Power Lines
Inanyelectricalinstallation,soundorotherwise,properwiresizeisimportantifyouwantmaximumefciencyfromthe
system, not to mention safety and reliability.
Wire conducts the audio and electrical signals in your system. Like arteries and veins in the human body, good unobstructed
owisvital.Wirethatissizedtoosmallactslikearesistorinthecircuitandcanrestricttheow.Ifthewireistoosmall
(ortheruntoolong)forthespeakerload,alotofamplierpowerwillneverreachthespeaker.Thiselectricalenergy
simply becomes heat in the wires, and will result in volume loss.
So, bigger is better. The less restriction in the wire, the better the path for your audio and electrical signals. It’s like
the difference between sending your signal down a dirt road or the interstate. However, if you have more wire size than
you need you’re wasting money. So, it’s important to know what size wire to use for a given power load and how far you
can run this particular size wire with this power load.
Cable lengths for 70 volt speaker lines
Table#1shouldproveusefulfor100volt,70volt,25voltorlowimpedance(8ohm)speakerlines.Asanexample,let’s
sayyourinstallationcallsfora60wattloadandyouhavetorunthecableabout900feet.Lookingatthechart,the
correct wire size is #14. Or, let’s say it’s an older installation and you want to use the existing wire — 600 feet of #22.
Again, looking at the chart, you must limit the connected load to 15 watts, which could be 15 speakers tapped at 1 watt,
30speakerstappedat1/2wattorasinglehorntappedat15watts.Theseguresaremeanttobeguidelines.Itisnot
thatthesystemwouldnotworkatallifyouusedsmallerwireorlongerrunsthanspecied,itisjustthatthevolumeloss
wouldbegreater,andtheefciencyofthesystemreduced.
Table #1
2 WIRE COPPER CABLE LENGTHS FOR SPEAKER LINES AT 0.5 dB
LOSS IN SPL (12.5% POWER LOSS IN WATTS)
Cable Lengths for 24 VDC Power Lines
Wiringforselfampliedsystems,orsystemsusinglowvoltageDCtopowerselfcontainedampliedspeakers,can
present a different problem, and that is voltage drop. With 70 volt speaker systems, the audio signal is distributed at a
higher voltage and then stepped down at each speaker via a transformer much the same way utility companies bring
powertoyourhome—highvoltagetransmissionthatissteppeddownateachlocation.Thisisaveryefcientmethod
thatworksbecauseofthenatureofACvoltages(audioisanACvoltage)andtransformers(voltagescanbesteppedup
ordown).DCvoltagecannotbesteppedupordownwithtransformers,sothevoltagethatisavailablefromthesource
(thepowersupply)isthesamevoltagethatthedevicereceives.Ifthedevicethatmustbepoweredbythisvoltageis
some distance away, careful attention must be paid to current draw, length of run and wire size.
AWG Max Low Impedance 70 Volt Speaker Line AWG
Size Power Speaker Line Nominal Power in the Load Length in Feet Size
AWG 8 Ohms 10W 15W 20W 40W 60W 100W 125W 200W 250W 400W 500W
10 Per NEC 240
15,0009,900 7,500 3,750 2,500 1,500 1,180 730 590 370 290
10
12 Per NEC 150
9,100 6,200 4,680 2,340 1,560 940 730 460 370 230 180
12
14 1,060W 95
5,600 3,800 2,880 1,440 960 600 450 280 220 140 110
14
16 420 W 60
3,600 2,400 1,870 930 620 370 290 180 140 90 —
16
18 210 W 40
2,300 1,500 1,150 570 380 230 180 110 — — —
18
20 70 W 25
1,400 960 730 360 240 — — — — — —
20
22 35 W 15
900 600 460 — — — — — — — —
22
NOTE: 1. For 25 V line divide all 70.7 lengths by 8. 2. For 100 V line multiply all 70.7 lengths by 2.0. 3. To allow for future expansion and distribution
cablelineloss,itisrecommendedthatthetotalsystemwattageshouldnotexceed85%oftheamplier’sratedoutput.4.Thetotalsystemwattage
requirementisthesummationofthewattagetapselectionsofallsystemspeakersandhorns.
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